Waterjet cutting is new and multi-use solutions
Post time:2023-02-03 By:EAAK Clicks：
| Waterjet cutting has been generally recognized by society. Water jet cutting machinet has the characteristics of high energy, cold and spot cutting. There is no selectivity for the material to be cut, and it will not cause delamination, no heat storage, no heat affected area, no dust, no smoke pollution during the cutting process, which improves the cutting quality, the cutting slit is narrow, no deformation, no grinding With. Improve the utilization rate and productivity of materials, so that the production line has good flexibility. In the future, waterjet cutting machine will be used as an efficient, energy-saving and environmentally friendly processing method, which will replace the traditional processing technology and its application will result in obvious economic and social benefits. | |
| The following is a comparison between water jet cutting and other cutting methods: | |
| Metal materials: | |
| 1 | Titanium, the original processing method: hot cutting and machining; the problems in the original processing method: large tool wear and high cost; the advantages of using waterjet cutting: reduced cutting cost, better cutting seam. |
| 2 | Heat-resistant alloy, the original processing method: hot cutting and machining; the problems in the original processing method: large tool wear and high cost; the advantages of using waterjet cutting: reduced cutting cost, better cutting seam. |
| 3 | Stainless steel (thick plate), original processing method: hot cutting and machining; problems with the original processing method: thermal deformation, high cost, etc. Advantages of using water jet cutting: reduced cutting cost, better cutting seam. |
| 4 | Amorphous materials, the original processing method: punch processing plus etching, etc .; the problems existing in the original processing method: poor performance, sloping shoulder cutting surface, etc .; the advantages of using waterjet cutting: a good cutting surface can be obtained. |
| 5 | Aluminum-silicon alloy, original processing method: grinder; problems with the original processing method: tools need to be disassembled frequently to increase costs; advantages of using waterjet cutting: one-time processing cost is low. |
| 6 | Corrugated board, original processing method: sawing processing; problems existing in the original processing method: corrugated deformation; advantages of using waterjet cutting: maintaining the original shape. |
| 7 | Turbine blades, original processing method: EDM; problems with the original processing method: long processing time, easy penetration, etc .; advantages of using waterjet cutting: fast processing speed. |
| Inorganic materials | |
| 1 | Ceramic tile, original processing method: metal grinding wheel or drilling machine; problems existing in the original processing method: problems such as tool loss and workpiece surface damage; advantages of using waterjet cutting: narrow cutting seam, better cutting port and material saving. |
| 2 | Thick glass, original processing method: tungsten carbide grinding wheel and bending moment; problems with the original processing method: it requires skilled skills, and it is difficult to automate; the advantages of using waterjet cutting: the cutting slit is narrow, the cutting slit is more Good, save material. |
| Fiber reinforced materials | |
| 1 | CFRP (Carbon Fiber Reinforced Matrix Composite), original processing method: special tools; problems existing in the original processing method: large tool damage, dust and noise, etc .; advantages of waterjet cutting: no dust, better cutting seam. |
| 2 | AFRP (Alumina Fiber Reinforced Plastic), original processing method: special tools; problems existing in the original processing method: tool damage, dust and noise; advantages of waterjet cutting: no dust, good cutting seam. |
| 3 | GFRP or FRP (glass fiber reinforced plastic), original processing method: grinder; problems with the original processing method: poor working environment; advantages of using waterjet cutting: better working environment. |
| 4 | SMC composite material, original processing method: grinder; problems with the original processing method: poor working environment; advantages of using waterjet cutting: better working environment. |
| 5 | FRM, original processing method: mechanical processing; problems existing in the original processing method: problems such as large damage to the cutter; advantages of using waterjet cutting: fast processing speed and low cost. |
| Organic materials | |
| 1 | Automobile interior materials, original processing method: punch grinding processing; problems with the original processing method: because there are many varieties, the mold cost ratio is high; the advantages of using waterjet cutting: easy to meet the requirements of multiple varieties, no mold, low cost |
| 2 | Thick rubber sheet, original processing method: cold junction plus machining or cold junction plus laser cutting; problems with the original processing method: high cost, difficulty in processing thick plates, etc .; advantages of using waterjet cutting: low cost, Thick plates can be cut and processed. |
| 3 | Cloth, original processing method: knife cutting, laser cutting, etc .; problems with the original processing method: difficulty in automation and bad smell; advantages of using waterjet cutting: automatic processing and better working environment. |
| 4 | Leather, original processing method: cutter cutting, laser cutting, etc .; problems with the original processing method: difficulty in automation and bad smell; advantage of using waterjet cutting: automatic processing and better working environment. |
| 5 | Cardboard, original processing method: cutter cutting; problems with the original processing method: difficulty in automation; advantage of using waterjet cutting: automatic processing, capable of cutting complex curves. |
| 6 | Styrofoam material, original processing method: electric wire cutting; problems existing in the original processing method: smelly; advantages of using waterjet cutting: better working environment and fast processing speed. |
| At the same time, water jet cutter is one of the signs of the development level of ultra-high pressure water jet technology. Many factors such as technology density, technology added value, and market share make the water jet industry a hot spot at home and abroad. This is particularly noticeable at recent international water jet technology conferences, not because of the commercialization of water jets. According to the explanation, there are many problems in the application field of this new technology that need to be analyzed. The application field and technical development prospects of water jet cutting equipment are broad. | |
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